Reaction kettle jacket water circulation equipment

Baochiyuan's main products: chillers, refrigeration units, air coolers, oil coolers, air conditioners, screw chillers, cooling towers, constant temperature and humidity units, etc.

Reactor Jacket Water Circulation Equipment

Product Introduction

Scope of application: reactors, plastic, electronics manufacturing, electroplating, pharmaceuticals, food, petroleum, pesticides, dyes, new materials, printing, surface treatment, concrete, photovoltaics, hotels, hospitals, large bathing centers, guesthouses, office buildings, large supermarkets, and other locations;

1. Process Introduction

A. Chemical reactions in reactors often need to be carried out within a certain temperature range to ensure smooth reaction progress and accuracy of experimental results. Excessively high or low temperatures may lead to reaction instability or deviations in experimental outcomes.

B. Therefore, precise temperature control is crucial for ensuring smooth experiments and reliable results. Water circulation equipment, as a temperature control device, is widely used in reactor temperature control processes.

C. Water circulation equipment generates cooling capacity through refrigerant circulation, then transfers the cooling capacity to the reactor jacket via a coolant to remove heat from the reactor, thereby achieving temperature control. During the reaction process, the chiller adjusts the coolant flow rate to keep the reactor within the set temperature range.

D. The refrigerant is compressed into a high-temperature, high-pressure gas in the compressor, then conveyed to the condenser. In the condenser, the refrigerant transfers heat to the cooling water or air and condenses into a liquid. After passing through the throttle valve, it enters the evaporator, where it evaporates and absorbs heat, turning into a gas again, which is then drawn into the compressor’s suction port, completing one cycle. The temperature range is adjustable from -20°C to +30°C.

2. Connection Between Water Circulation Equipment and Reactor

Reactors and water circulation equipment are typically connected via pipelines, with connection methods including pipeline connections and sealing requirements. Pipeline connections must ensure sealing and pressure resistance to prevent coolant leakage and pressure loss. Sealing requirements must ensure good sealing at pipeline connections to prevent coolant leakage and air ingress.

Pipeline Connection

The pipeline connection between the reactor and water circulation equipment requires high-quality pipeline materials that are pressure-resistant, corrosion-resistant, and high-temperature resistant to ensure connection reliability and stability. At the same time, professional pipeline connectors and sealing materials must be used to ensure sealing and pressure resistance at the connection points.

Sealing Requirements

The pipeline connection between the reactor and water circulation equipment must meet strict sealing requirements, including the sealing performance at the connection points and the pressure resistance of the pipelines themselves. To meet these requirements, professional sealing materials and connectors must be used, and rigorous sealing tests and inspections must be conducted.

3. Features of Reactor Chillers

Efficient Cooling: Provides sufficient cooling capacity to quickly lower the reactor temperature, ensuring efficient reaction progress.

Stable Temperature Control: Equipped with a temperature control system to precisely control the cooling water temperature and maintain stable reactor temperature.

Low Noise: Designed with quiet operation, low noise during operation, and does not interfere with the laboratory working environment.

Compact Design: Typically features a compact design, occupies small space, and is easy to place and move.

Energy Efficient: Uses high-efficiency energy-saving technology to ensure minimal power consumption, helping enterprises save energy.

Intelligent Operation: Equipped with an intelligent water treatment device to automatically control the internal temperature of the reactor and automatically assess system operation.

Stable Performance: The system maintains stable cooling effects to ensure normal reactor operation.

Safe and Reliable: Uses intelligent technology to monitor key systems such as internal temperature, instruments, and pumps, ensuring safe and reliable system operation.

Easy Operation: Integrates control, distribution, and system assembly, uses intelligent operation to automatically adjust chilled water flow, making operation more convenient.